How to adjust the processing speed of fast wire cutting? [Zhikai CNC]

1. The slow processing speed of fast wire cutting may be due to the following reasons:

1. Improper cutting parameter settings:

The slow processing speed of fast wire cutting may be due to unreasonable cutting parameter settings. Too slow cutting speed, too small current, too low pulse frequency, etc. will lead to slow cutting speed. Correctly setting cutting parameters can increase cutting speed.

2. Insufficient molybdenum wire tension:

Insufficient molybdenum wire tension will also lead to slow cutting speed. Insufficient molybdenum wire tension will cause the molybdenum wire to bend easily during cutting, thus affecting the cutting speed. Adjusting the molybdenum wire tension can increase the cutting speed.

3. The cutting head is severely worn:

Severe wear of the cutting head will also lead to slow cutting speed. Wear of the cutting head will lead to reduced cutting quality, and the cutting speed needs to be reduced to ensure cutting quality. Regularly replacing the cutting head can increase the cutting speed.

4. The workpiece material has high hardness:

The high hardness of the workpiece material will also lead to slow cutting speed. Harder materials require greater cutting force to cut, which reduces the cutting speed. Choosing the right cutting parameters and cutting process can increase the cutting speed.

5. The gap between the cutting head and the workpiece is not appropriate:

An inappropriate gap between the cutting head and the workpiece will also result in a slow cutting speed. A gap that is too large will result in a decrease in cutting quality, and the cutting speed needs to be reduced to ensure cutting quality. Adjusting the gap between the cutting head and the workpiece can increase the cutting speed.

6. Insufficient cooling between the cutting head and the workpiece:

Insufficient cooling between the cutting head and the workpiece can also result in slow cutting speeds. A large amount of heat is generated during the cutting process. If the cooling is insufficient, the cutting head will overheat, thereby reducing the cutting speed. Adding cooling equipment or adjusting the cooling method can increase the cutting speed.

7. Insufficient lubrication between the cutting head and the workpiece :

Insufficient lubrication between the cutting head and the workpiece will also lead to slow cutting speed. Insufficient lubrication will increase the friction between the cutting head and the workpiece, thereby reducing the cutting speed. Adding lubricant or adjusting the lubrication method can increase the cutting speed.

Second, to adjust the wire cutting processing speed to the fastest, you can optimize it from the following aspects:

1. Adjust cutting parameters:

According to the material and diameter of the wire, adjust the cutting parameters such as cutting speed, feed speed and cutting depth. Properly increasing the cutting speed and feed speed can improve the cutting efficiency, but be careful not to exceed the carrying capacity of the tool and machine tool.

2. Optimize cutting path:

Reasonably plan the cutting path, reduce the number of back and forth cutting and the empty path, and improve cutting efficiency. You can use professional cutting software to plan the path, or make manual adjustments based on experience.

3. Improve cutting accuracy:

By improving cutting accuracy and reducing the need for subsequent processing steps, the overall processing efficiency can be improved. More precise cutting equipment, such as laser cutting machines or EDM cutting machines, or cutting process optimization, such as using coolant for cutting to reduce thermal deformation, can be used.

4. Strengthen equipment maintenance:

Regularly maintain the cutting equipment to keep it in good condition. Timely replacement of worn tools, cleaning of cutting equipment, and adjustment of the precision of cutting machines can improve cutting efficiency and cutting quality.

5. Optimize process flow:

Optimize the process flow of wire cutting to reduce unnecessary processes and waiting time. Automated equipment, such as automatic feeding devices and automatic unloading devices, can be used to reduce manual intervention and improve processing efficiency. The Cool Cut wire cutting control system independently developed by Zhikai CNC provides advanced functions such as one-key material collection, overtravel prediction, jump image processing, and slow wire AR table to meet the processing needs of different users. As a leader and innovator in medium-wire wire cutting technology, Suzhou Zhikai CNC Co., Ltd. continues to promote the improvement and development of this technology. We are committed to providing high-precision, high-quality medium-wire wire cutting solutions, and have won the trust and acceptance of a large number of small and medium-sized enterprise users in the market. Welcome to consult: 180-1313-1588.

6. Training of operators:

Improve the technical level and operating experience of operators so that they can master the operating skills and adjustment methods of cutting equipment. Arrange work tasks reasonably to improve work efficiency and work quality.
In short, to adjust the wire cutting processing speed to the fastest, it is necessary to comprehensively consider multiple factors such as cutting parameters, cutting path, cutting accuracy, equipment maintenance, process flow and operators. By optimizing these aspects, the efficiency and quality of wire cutting processing can be improved and the fastest processing speed can be achieved.