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How to program a circle for wire cutting? Wire cutting machine source manufacturer [Zhikai CNC]

News / 09/24/2024

Wire cutting is a common metal processing method. It can cut complex shapes by cutting the workpiece with a high-speed cutting wire. In wire cutting, programming circles is an important technology. It can be used to cut circular workpieces or cut circular holes in workpieces.
The process of manually programming circles can be divided into the following steps:

1. Preparation:

First, make sure that the cutting head and molybdenum wire of the wire cutting machine are in the correct position, and the cutting speed and cutting pressure of the cutting head are appropriate.

2. Select the cutting point:

Before cutting a circular workpiece or a circular hole, you need to select a cutting point. The cutting point is the starting point of the cutting line, usually a point at the center of the circle or on the arc is selected as the cutting point.

3. Set cutting parameters:

According to the material and thickness of the workpiece, it is necessary to set appropriate cutting parameters, including cutting speed, cutting pressure and cutting depth.

4. Programming a circular path:

After the cutting point is determined, the circular path needs to be programmed. Programming the circular path can be done using the control system of the cutting machine, usually using G-code. G-code is a machine tool control language that can control the movement of the cutting machine.

5. Cutting round workpieces or round holes:

After programming the circular path, you can start cutting circular workpieces or circular holes. During the cutting process, you need to keep the cutting head and cutting line stable and ensure that the cutting head moves according to the programmed path.

6. Check the cutting results:

After cutting is completed, the cutting results need to be checked. Checking the cutting results can be done using visual inspection or measuring tools. Make sure the cut circular workpiece or circular hole meets the requirements.

The key to manually programming a circle is to correctly select the cutting point and set the appropriate cutting parameters. The selection of the cutting point should take into account the shape of the workpiece and the continuity of the cutting path. The setting of the cutting parameters should be adjusted according to the material and thickness of the workpiece to ensure the cutting quality and efficiency.
In addition, manually programming a circle also requires familiarity with the operation of the cutting machine and the setting of the cutting line. Proficiency in the operation of the cutting machine can improve the accuracy and efficiency of cutting. Understanding the setting of the cutting line can help adjust the cutting parameters and optimize the cutting results.

In short, programming circles is an important technology in wire cutting, which can realize cutting of circular workpieces or circular holes. Correctly selecting cutting points, setting appropriate cutting parameters and mastering the operation of cutting machines are the keys to manually programming circles. Through reasonable programming and operation, high-quality circular cutting can be achieved.

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