Detailed explanation of the charging standards for fast wire cutting and medium wire cutting of wire cutting machines
In my country's manufacturing industry, wire cutting is a common high-precision processing method, which is mainly divided into fast-wire wire cutting machine tool processing and medium-wire wire cutting machine tool processing. The two processing methods are slightly different in processing accuracy, speed and application scope, so the charging standards in the market are also different. The following will introduce the characteristics of these two types of wire cutting and the corresponding charging standards in detail.
characteristics
of high-speed wire cutting machine :
High-speed processing: High-speed wire cutting machine has a high cutting speed and is suitable for workpieces with high processing speed requirements. **Wide application range: **It can process various materials, including metals, alloys, PCD and other conductive metals, and has a very wide range of applications **High precision: **Although the speed is fast, it can still maintain a high processing accuracy, which is suitable for workpieces with high precision requirements.
Charging Standard:
The charges for high-speed wire cutting machines are usually calculated based on the following aspects:
Processing time fee: mainly based on the length of processing time, usually charged per hour or per minute**Material fee:**If the customer provides the materials, the fee may be charged according to the type, quantity and processing difficulty of the materials
Material cost: If the customer provides the material, you may need to charge a fee based on the type, quantity and processing difficulty of the material. **Processing accuracy fee: **For workpieces that require particularly high-precision processing, additional fees may be charged based on the processing accuracy requirements. **Processing difficulty fee: **For particularly complex and difficult-to-process workpieces, additional fees may be charged based on the processing difficulty
2. Processing characteristics of medium wire cutting machine
:
High-precision machining: medium-speed wire cutting machine has very high machining accuracy, suitable for workpieces with extremely high machining accuracy requirements *High finish machining: Because it can cut once and repair twice, or even repair three or four times, the finish is better than that of fast wire cutting which can only cut once. The surface finish of the processed material is much better than that of fast wire cutting. With a good medium-speed wire cutting high-frequency power supply, even if it cuts once and repairs once, the finish can reach Ra1.4 microns **Wide range of application: ** It can also process various materials and has a wide range of applications
Charging Standard:
The charging standard of medium wire cutting machine tools is usually more complicated because of its high processing accuracy and difficulty requirements, so the charging factors are more diverse.
Processing time cost: Like the high-speed wire cutting machine, it is charged according to the length of processing time, usually charged per hour or per minute. The finish is better than the high-speed wire cutting machine, so the unit price is several times higher.
Processing accuracy fee: Medium-speed wire cutting machines are usually characterized by micron-level processing accuracy, so additional fees are charged according to the processing accuracy requirements.
Processing difficulty fee: For particularly complex and difficult to process workpieces, additional fees may be charged based on the difficulty of processing
Process debugging fee: For some special workpieces, process debugging may be required, and fees will be charged based on the time and difficulty of debugging.
In the actual processing process, the charging standard is usually formulated by the processing manufacturer based on the specific needs of the customer and the characteristics of the workpiece. Therefore, the specific charging standard may vary depending on factors such as the processing manufacturer, the difficulty of the workpiece, and the processing accuracy requirements. It is recommended that when choosing wire cutting processing services, you should fully communicate with the processing manufacturer to clarify the processing requirements and prices to ensure that both parties reach an agreement.