Why does the wire cutting machine stop when the high frequency is turned on?

Wire cutting is a common metal processing method that uses electric sparks to cut metal materials into the desired shape. However, when using a wire cutting machine for high-frequency cutting, sometimes downtime occurs. Here are some reasons that may cause high-frequency downtime of the wire cutting machine:
1. Power supply problem:
The wire cutting machine requires a stable power supply to work properly. If the power supply voltage is unstable or the power line contact is poor, it may cause the machine to stop.
2. Molybdenum wire wear:
The wire cutting machine uses molybdenum wire to generate electric sparks for cutting. After long-term use, the molybdenum wire will wear, resulting in unstable or unable to generate electric sparks, which will cause downtime.
3. Cutting fluid problem:
The wire cutting machine needs to use cutting fluid to cool and clean the cutting area. If the cutting fluid is insufficient or of poor quality, it may cause overheating or blockage during the cutting process, resulting in downtime.
4. Conductive parts damage:
The conductive parts of the wire cutting machine include conductive wheels, conductive plates, etc. If these conductive parts are damaged or worn, it may cause poor current transmission, resulting in downtime.
5. Control system failure:
The control system of the wire cutting machine is the key to ensuring the normal operation of the machine. If the control system fails, it may cause the machine to shut down or fail to operate normally.
6. Wire cutting wire breakage:
The wire cutting machine uses molybdenum wire as a cutting tool. If the molybdenum wire breaks or the tension is unstable, it may cause inaccurate cutting or shutdown.
7. Overload protection:
The wire cutting machine consumes a lot of electricity when working. If it exceeds the rated load of the machine, it may trigger the overload protection device and cause shutdown.

8. System setting error:
The parameter setting of the wire cutting machine is very important for normal operation. If the setting is wrong or unreasonable, it may cause the machine to fail to operate normally or shut down.

9. Mechanical failure:
The wire cutting machine is a complex mechanical equipment. If the mechanical parts are damaged or malfunction, it may cause shutdown.

10. Operation error:
The operation of the wire cutting machine requires certain skills and experience. If the operator operates improperly or is not familiar with the use of the machine, it may cause shutdown or accidents.

In short, the reasons for the high-frequency shutdown of the wire cutting machine may be varied, including power supply problems, molybdenum wire wear, working fluid problems, conductive parts damage, control system failure, molybdenum wire breakage, overload protection, system setting errors, mechanical failures and operating errors. In order to avoid downtime, attention should be paid to maintenance and care when using the wire cutting machine, and correct operation and reasonable settings should be ensured. Suzhou Zhikai has developed a non-resistance and electrolytic high-frequency power supply. There is no wire cutting resistor in the circuit, so the power of the whole machine is about 1.2kw. Of course, the original intention of the development was not to save electricity, but because in the processing state, a fan must be installed to dissipate heat for the resistor box. Because of the existence of the fan, over time, a large amount of oil and dirt is brought into the wire cutting appliance, resulting in an increase in the failure rate. The non-resistance high-frequency circuit developed by Zhikai has no fan in the whole machine, which increases the service life of the appliance. Welcome to consult: 180-1313-1588.