In the ceramic industry, how can the kiln lining metal parts be processed with 500 high-gloss machine tools?
In the field of ceramic industry, every production link is closely linked like precision gears, and any slight deviation may affect product quality. As the key component to ensure the stable operation of the kiln, the high temperature resistant metal parts of the kiln lining have extremely high processing precision requirements. Today, let us explore in depth the indissoluble bond between a ceramic industry company and the 500 high light machine tool wire cutting machine in this regard.
In the production process of the ceramic industrial company, the high-temperature resistant metal parts of the kiln lining are one of the core components. These metal parts are in a harsh environment of high temperature and high corrosion for a long time. They must not only withstand high-temperature baking of thousands of degrees, but also resist the erosion of corrosive gases generated during the ceramic firing process. This puts strict requirements on the material and processing accuracy of metal parts. In terms of material, special alloys are often used, such as high-temperature alloys containing chromium, nickel, molybdenum and other elements, to ensure their strength and oxidation resistance at high temperatures.
There are many difficulties in processing such high-temperature resistant metal parts. The first is the hardness problem. The high hardness of special alloys makes it difficult for ordinary processing equipment to cope with it, the tool wear is serious, and the processing efficiency is extremely low. Secondly, the precision requirements are extremely strict. The dimensional accuracy deviation of the metal parts of the kiln lining must be controlled within a very small range, such as ≤±0.003mm, otherwise the kiln may not be sealed tightly after high-temperature expansion, affecting the firing effect. Furthermore, complex shape design is also a major challenge. In order to improve the thermal efficiency and service life of the kiln, metal parts are often designed into irregular shapes, which brings great difficulty to processing.
500 Gaoguang Machine Tool Wire Cutting Machine Tool demonstrates excellent performance in dealing with these challenges. It uses the principle of high-energy-density electric spark discharge corrosion to accurately cut metals. For the above-mentioned high-temperature resistant metal parts, the wire cutting machine tool can process without contacting the workpiece, avoiding the influence of tool wear and cutting force on the workpiece accuracy in traditional cutting. By accurately controlling the discharge parameters, high-precision cutting can be achieved to meet the accuracy requirements of ≤±0.003mm. When cutting complex shapes, the wire cutting machine tool can easily complete the processing of various curves and special shapes with its flexible programming control, providing strong support for the optimized design of kiln lining metal parts.
As a leader in the industry, Zhikai CNC has always been committed to R&D and innovation. When faced with various parts cutting problems, it continuously invests resources to improve technology. For example, for parts of different materials, it has developed a variety of suitable cutting processes and parameter libraries to ensure the best processing effect. At the same time, Zhikai CNC's perfect after-sales service is even more trustworthy. The professional after-sales team is on call at any time, can quickly respond to problems encountered by customers during the use of equipment, and provide timely and effective solutions, so that customers have no worries.
Zhikai CNC is a manufacturer of medium-speed wire cutting machine tools and a professional slow-speed wire cutting system solution provider with 20 years of R&D and manufacturing experience. Its products are widely used in marine engineering equipment: anchor chain accessories for offshore oil drilling platforms, agricultural drones: lightweight design of drone fuselage frames, automation equipment: precision parts for robot joints. The projects are spread across Taoshan District, Qiezihe District, Xinxing District, Boli County and other cities. In addition, in order to help everyone better understand the relevant knowledge of medium-speed wire cutting machine tools, we will soon launch relevant popular science articles such as 2-meter taper CNC wire cutting, 7740 taper spark wire cutting, 800 large machine tool wire cutting, super-large ordinary wire cutting machine equipment, DK7740dk7740 metal wire cutting machine tools, etc. Welcome to visit and obtain relevant solutions.
