Glass cutting machine head: precision combination of glass manufacturing and large 15m spark wire cutting machine

In the glass manufacturing industry, the cutter head of the glass cutting machine is the core component that determines the cutting accuracy and efficiency. As glass products develop towards larger sizes and higher precision, the manufacturing process of the cutter head is also facing unprecedented challenges. How to achieve high-precision processing of high-hardness materials? How to meet the cutting needs of oversized parts? These issues have become the focus of the industry. This article will deeply explore the application of large 15-meter spark wire cutting machine tools in the manufacturing of glass cutting machine heads, and combine the technical advantages of Zhikai CNC to provide solutions for the industry.

1. Difficulties in manufacturing glass cutting machine blades

Glass cutting machine blades are usually made of high-hardness, high-wear-resistant materials (such as cemented carbide or special ceramics) to ensure durability in high-intensity working environments. However, these materials are extremely difficult to process, mainly in the following aspects:

1. Difficulty in cutting high-hardness materials: The hardness of cemented carbide and ceramic materials is extremely high, and traditional processing methods are difficult to achieve efficient and accurate cutting.

2. Processing requirements for oversized parts: As the size of glass products increases, the size of the cutter head also increases. Ordinary processing equipment cannot meet the processing requirements of oversized parts.

3. Precision control of complex geometric shapes: The geometric shape of the cutter head is complex, requiring the processing equipment to have high-precision control capabilities to ensure the flatness and smoothness of the cutting surface.

4. Balance between processing efficiency and cost: While ensuring processing quality, improving processing efficiency and reducing production costs are the goals pursued by enterprises.

2. Application of large 15m spark wire cutting machine

The large 15-meter spark wire cutting machine is an ideal choice for glass cutting machine head manufacturing due to its ultra-large processing range and high precision. The following are its specific applications in head manufacturing:

1. Extra-large size processing capability: The 15-meter processing range can easily cope with the cutting needs of large-size blades and meet the processing requirements of large parts in the glass manufacturing industry.

2. High-precision cutting: Spark wire cutting technology can achieve high-precision cutting of high-hardness materials, ensuring the geometric shape and dimensional accuracy of the cutter head.

3. Complex shape processing: Through the CNC system, the large 15-meter spark wire cutting machine can accurately control the cutting path and easily cope with the processing needs of complex geometric shapes of the cutter head.

4. High efficiency and low cost: Compared with traditional processing methods, spark wire cutting technology has higher processing efficiency and lower processing cost.

3. Product Analysis of Case Customers

A glass manufacturing company used a large 15-meter spark wire cutting machine tool from Zhikai CNC in the manufacturing process of glass cutting machine heads. The following is an analysis of the company's products:

1. Product data: The glass cutting machine blades produced by the company are made of cemented carbide with a hardness of HRA90 or above. Through processing on a large 15-meter spark wire cutting machine, the dimensional accuracy of the cutter head is controlled within ≤±0.003mm, and the surface roughness reaches Ra1≤0.7-1.4μm.

2. Processing difficulties: The high hardness of cemented carbide makes it difficult to achieve efficient and accurate cutting using traditional processing methods, but the large 15-meter spark wire cutting machine perfectly solves this problem.

3. Customer feedback: Customers spoke highly of Zhikai CNC's equipment, believing that it performed well in processing accuracy, efficiency and cost control, especially in the processing of large-size tool heads.

4. Industry advantages of Zhikai CNC

Zhikai CNC has significant advantages in the research and development and manufacturing of large spark wire cutting machine tools. The following are the manifestations of its core competitiveness:

1. Focus on R&D and lead in technology: Zhikai CNC always adheres to technological innovation. Its large 15-meter spark wire cutting machine adopts advanced CNC system and high-efficiency discharge technology, which can meet the processing needs of high-hardness and large-size parts.

2. Improve after-sales service: Zhikai CNC provides a full range of after-sales services, including equipment installation and commissioning, operation training, regular maintenance, etc., to ensure the long-term and stable operation of customer equipment.

3. Wide range of application fields: In addition to glass cutting machine heads, Zhikai CNC's large spark wire cutting machine tools are also widely used in mold manufacturing, aerospace, energy equipment and other fields to meet the processing needs of different industries.

V. Conclusion

In the glass manufacturing industry, the manufacturing of glass cutting machine heads is a challenging field. The large 15-meter spark wire cutting machine has become a powerful tool to solve this problem with its ultra-large processing range and high precision. Zhikai CNC has won the trust of customers and market recognition through continuous technological innovation and perfect after-sales service.

Zhikai has always adhered to the concept of customer first. It has worked silently for 20 years and developed its own wire-cutting machine tools in the slow wire-cutting system. Through continuous technological innovation and lean manufacturing, it has created high-performance ZKA400 servo wire-cutting machines, product-type machining EDM wire-cutting machines, small fine-wire EDM wire-cutting machines, micro-economical EDM wire-cutting machines, F-type servo wire-cutting machines, 800 stepper medium-wire cutting machines, DK7740 machine tool wire-cutting EDM, and 2-meter small machine tool wire-cutting machines. Precision processing, low failure rate and high stability make production more efficient; the perfect after-sales system and technical training escort customers in Wangjiang County, Taihu County, Qianshan City, Susong County, Daguan District, Huaining County, Yingjiang District, Yixiu District, Tongcheng City, Yuexi County and other places. Choosing Zhikai means choosing the all-round guarantee of trust, quality and service to create a brilliant future together.