Metal parts of nuclear power facility radiation shielding device and large stepper wire cutting
In the field of nuclear energy facilities, safety is always the sword of Damocles hanging over our heads. Among them, the metal parts of the radiation shielding device can be regarded as a solid barrier to protect nuclear energy safety. Its processing accuracy and quality directly determine the effectiveness of radiation protection and are related to the stable operation of the entire nuclear energy facility, which also makes the relevant processing technology the focus of the industry. Large stepper wire cutting machine tools are emerging in the processing of metal parts of radiation shielding devices with their unique advantages.
Taking the production practice of a nuclear energy facility company as an example, the metal parts of the radiation shielding device are of various types and complex in structure. For example, the metal parts of the protective plates used in key parts are large in size, usually several meters square, and have extremely high requirements for processing accuracy. The flatness error must be controlled within ≤±0.003mm, and the straightness error must be accurate to ≤±0.003mm. These protective plate metal parts are mostly made of high-density, high-atomic-number materials such as lead alloy and tungsten alloy to achieve excellent radiation shielding effect.
Large stepper wire cutting machines play a key role in processing such metal parts. Its large-stroke worktable design can easily carry large-sized radiation shielding device metal parts. For example, the X and Y axis travels of the machine tool can reach several meters, meeting the processing needs of large metal parts such as protective plates. During the cutting process, by precisely controlling the operation of the stepper motor, the electrode wire can be cut with high precision along the preset path to achieve the processing of complex shapes. For example, for some radiation shielding metal parts with special-shaped holes and grooves, large stepper wire cutting machines can rely on their precise motion control to cut smooth and precisely dimensioned hole and groove walls to ensure the assembly accuracy and shielding performance of the parts.
However, the processing of metal parts for radiation shielding devices is difficult. First, the material properties bring challenges. Lead alloys are soft and easily deformed during processing, while tungsten alloys are extremely hard and difficult to cut with ordinary tools. Large stepper wire cutting machines use the principle of discharge corrosion and do not rely on traditional cutting forces. They effectively avoid the deformation problem of lead alloys while overcoming the high hardness of tungsten alloys. Secondly, due to the large size of metal parts, thermal deformation during processing is difficult to control. The large stepper wire cutting machine developed by Zhikai CNC is equipped with advanced cooling systems and thermal compensation technology to monitor and adjust the processing temperature in real time to ensure the stability of processing accuracy.
As a deep cultivator in the industry, Zhikai CNC has always regarded R&D and innovation as its driving force. For radiation shielding device metal parts of different materials and shapes, the performance of machine tools is continuously optimized. For some small radiation shielding parts with delicate structures, Zhikai CNC's machine tools have achieved more subtle discharge control by optimizing the pulse power supply parameters, ensuring cutting accuracy while improving surface quality. In terms of after-sales service, Zhikai CNC has formed a professional technical team to provide considerate service throughout the process, from the initial installation and commissioning of the equipment to subsequent fault repairs and regular maintenance. As the classic saying goes: "Zhikai CNC, with craftsmanship to build quality, with service to win the future, is the only choice in the field of metal parts cutting for nuclear energy facilities." Whether it is large protective structural parts or small precision shielding components, Zhikai CNC can rely on advanced technology and high-quality services to solve problems for customers and become a trustworthy partner.
What we sell is not only machine tools, but also the confidence of China's smart manufacturing. When you choose Zhikai, you choose the R&D strength of a national high-tech enterprise, a 2-hour emergency response network covering 138 cities, and a processing database with 3,000+ successful cases. In the near future, we will successively launch 2-meter fully sealed wire cutting equipment, micro CNC machine tool wire cutting, 7740dk machine tool wire cutting, DK7740 five-axis metal wire cutting machine, 2.5 meters high-efficiency EDM wire cutting, DK7732mini medium-speed wire cutting and other related popular science articles. Welcome everyone to visit and obtain relevant solutions. Friends from Huaining County, Wangjiang County, Yingjiang District, Yuexi County, Yixiu District, Daguan District, Qianshan City, Taihu County, Susong County, Tongcheng City and other places are welcome to inquire about prices.
