Application of C-type servo wire cutting machine tool in machining of railway turnout precision parts

In the field of precision manufacturing, C-type servo wire cutting machine tools have become key processing equipment in many industries with their excellent performance and precision. Today, let us focus on the railway signal system and discuss the difficulties in processing precision parts of turnout control devices and how Zhikai CNC can help customers solve these problems.

1.Demand for precision parts processing of turnout control devices in railway signal systems

The railway signal system is the brain of railway operation. The turnout control device is its core component. The processing quality of its precision parts is directly related to the safety and stability of railway operation. In the production process of these parts, C-type servo wire cutting machine tools play an important role. The following are several typical processing cases:

Micro gears of the turnout control module: Micro gears have extremely high precision requirements, and parameters such as tooth shape, tooth pitch, and tooth direction need to be strictly controlled. The C-type servo wire cutting machine is perfectly qualified for this task with its high precision and high stability.

Precision slider of turnout control device: During the movement of the slider, the friction coefficient is small and the wear resistance is good. The slider processed by C-type servo wire cutting machine has a high surface finish, which effectively reduces the friction coefficient and increases the service life.

Sensor components of the turnout control device: The sensor components have extremely high requirements for dimensional accuracy and form and position tolerances. The C-type servo wire cutting machine can achieve precision processing to ensure stable sensor performance.

2. Processing Difficulties and Solutions

Difficulty 1: High precision requirements. The machining accuracy of the precision parts of the turnout control device must reach the micron level, which poses a severe challenge to the performance of the machine tool.

Solution: Zhikai CNC C-type servo wire cutting machine adopts high-precision guide rails and lead screws, combined with a closed-loop control system, to achieve high-precision processing.

Difficulty 2: Complex shape processing. Some parts have complex shapes, and traditional processing methods are difficult to meet the needs.

Solution: Zhikai CNC C-type servo wire cutting machine has powerful graphics processing capabilities and can easily handle the processing of various complex shapes.

Difficulty 3: Processing efficiency. On the premise of ensuring processing quality, improving processing efficiency is the key to reducing costs for enterprises.

Solution: Zhikai CNC C-type servo wire cutting machine adopts high-speed cutting technology, which greatly improves the processing efficiency.

3. Zhikai CNC, escorting the railway signal system

With many years of R&D experience and perfect after-sales service, Zhikai CNC has become a leader in the industry. In the field of railway signal systems, we have not only successfully solved the processing problems of precision parts of turnout control devices, but also provided efficient and stable cutting solutions for other parts. Here are some suggestions:

Rail joint top processing: Zhikai CNC C-type servo wire cutting machine is used to achieve efficient and high-precision processing.

Processing of signal light reflective bowl: Utilize the curved surface processing function of C-type servo wire cutting machine to ensure the reflective effect.

Conclusion

Railway signal system, safety is paramount. Zhikai CNC guards every trip with heart. We know that behind every precision part, there are countless families' happiness and peace. In the pursuit of excellence, Zhikai CNC always walks with you.

Zhikai has always adhered to the concept of customer first. For 20 years, it has worked silently and developed the wire-cutting machine tools in the slow wire-cutting system. Through continuous technological innovation and lean manufacturing, it has created high-performance 800 easy-threading wire-cutting machines, super-large wire-cutting CNC wire-cutting, large 7735 wire-cutting machines, 630 aluminum alloy wire-cutting machines, DK7735 high-precision wire-cutting EDM, DK7732 AC servo wire-cutting machine equipment, micro large-taper spark wire-cutting, small C-type spark wire-cutting, 2.5 meters plastic mold wire-cutting EDM. Precision processing, low failure rate and high stability make production more efficient; perfect after-sales system and technical training escort for customers in Yuexi County, Yixiu District, Yingjiang District, Huaining County, Susong County, Taihu County, Daguan District, Qianshan City, Tongcheng City, Wangjiang County and other places. Choosing Zhikai means choosing the all-round guarantee of trust, quality and service to create a brilliant future together.