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Unveiling the core components of rail transit: the road to precision machining of train brake system parts

News / 03/26/2025

Behind the high-speed trains, there is a group of unknown "guardians" - train brake system parts. How do they achieve precision machining through large-scale high-quality wire EDM machines? Today, let us unveil this mysterious veil together.

As we all know, the rail transit industry has extremely high requirements for the precision of parts, especially in the production process of train brake system parts. The following parts are the stage for large-scale high-quality EDM wire cutting machines to show their prowess.

Brake disc

The brake disc is a key component in the train braking system. The difficulties in its processing are:

High material hardness: Brake discs are usually made of high-hardness materials, which can easily wear the tool during processing.

High dimensional accuracy requirements: The dimensional accuracy of the brake disc directly affects the braking effect, and extremely high processing accuracy must be guaranteed.

Brake pads

Brake pads play a role in transmitting friction in the braking system. The difficulties in their processing include:

Complex shape: Brake pads have various shapes, and the shape and size must be consistent during the processing.

High surface quality requirements: The surface quality of the brake pad directly affects the braking effect and life.

Product analysis of case customers:

Taking a rail transit company as an example, the accuracy and performance of its train brake system parts have been significantly improved after being processed by Zhikai CNC's large-scale high-quality wire-cut EDM machine tools. Data shows that the dimensional accuracy of the processed brake disc reaches ≤±0.003mm, and the surface roughness of the brake pad Ra≤0.7-1.4μm, fully meeting the high standards of the rail transit industry.

Viewpoint:

With its strong R&D capabilities and perfect after-sales service, Zhikai CNC provides efficient and stable processing solutions for the rail transit industry. The following are some highlights of Zhikai CNC in the field of rail transit:

Focus on R&D: Zhikai CNC always pays attention to the development trend of the industry, continuously optimizes product performance and improves processing efficiency.

Perfect after-sales service: Zhikai CNC provides customers with comprehensive technical support to ensure worry-free equipment operation.

Summary:

"Precise cutting creates safe travel." In the field of rail transportation, Zhikai CNC's large-scale high-quality wire EDM machine tools provide a strong guarantee for the precision machining of train brake system parts. In addition, we also recommend the following parts to use Zhikai CNC cutting technology:

Bearing seat: The bearing seat has high processing precision requirements, and the use of Zhikai CNC cutting machine tools can ensure the processing quality.

Wheel hub: The wheel hub has a complex shape and requires high dimensional accuracy, which Zhikai CNC cutting machine tools can easily handle.

Zhikai CNC, with innovation as the driving force and quality as the core, provides reliable cutting solutions for the rail transit industry. Join hands with Zhikai to create a better future!

Zhikai has always been driven by innovation. As a 20-year-old brand, it has developed its own slow-wire function control system and continuously optimized the design and process of medium-wire wire cutting machines. With the advantages of efficient cutting, low error and easy maintenance, the equipment performs well in various types of processing, such as musical instrument manufacturing: key components of piano action, musical instrument manufacturing: high-precision parts of guitar tuning devices, rail transit: customized production of decorative panels in subway cars, and agricultural automation: seed distribution trays for automatic seeders. With professional and timely after-sales service, Zhikai provides safe and reliable production guarantees for customers in Shiquan County, Pingli County, Xunyang City, Hanbin District, Langao County, Zhenping County, Ningshan County, Hanyin County, Baihe County, and Ziyang County, helping enterprises to enhance their core competitiveness and achieve leapfrog development. In addition, in order to help everyone better understand the relevant knowledge of medium-speed wire cutting machine tools, we will soon launch large-scale six-axis line cutting equipment, 2.5-meter all-in-one medium-speed wire cutting machine, DK7732 EDM medium-speed wire cutting machine, T-type high-precision wire cutting machine, large gear EDM wire cutting, 2.5-meter intelligent machine tool wire cutting, large 100,000 EDM wire cutting machine, ZKA400 plastic mold medium-speed wire cutting machine, C-type herringbone wire cutting machine equipment and other related popular science articles. Everyone is welcome to visit and obtain relevant solutions.自媒体英文版31

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