In the field of textile machinery, the efficient operation of looms is inseparable from the perfect coordination of their high-precision components. The processing of these high-precision components is like a precise artistic creation, and large-scale linear rail machine tools and wire cutting machines are the magical brushes in this creation. Today, let us explore in depth how large-scale linear rail machine tools and wire cutting machines help the birth of high-precision components for looms in the production process of a textile machinery company.

Processing requirements for high-precision components of looms

High-precision components of looms, such as transmission gears, special-shaped cams, and key guide rail components, have almost stringent requirements for processing accuracy and surface quality. Taking transmission gears as an example, the tooth profile accuracy directly affects the smoothness of power transmission during the operation of the loom. The transmission gears produced by the case customer must reach DIN 5 level accuracy, which means that the cumulative total deviation of the tooth pitch must be controlled within a very small range. For example, when the module is 2 and the number of teeth is 40, the cumulative total deviation of the tooth pitch must be controlled within ≤±0.00 3 mm . Such high precision requirements are difficult to achieve with ordinary processing equipment.

As a key component for controlling the complex movements of a loom, the accuracy of the contour curve of the special-shaped cam determines the accuracy of the loom's weaving process. The contours of these cams are often composed of complex curves, and traditional processing methods have many difficulties in ensuring curve accuracy and surface roughness. For the special-shaped cam in the case, the processing accuracy of its contour curve must reach ≤±0.00 3 mm , and the surface roughness Ra value must be less than ≤ 0.7-1.4 μm, which poses a huge challenge to the accuracy and flexibility of the processing equipment.

Application of Large Wire Guide Machine Tools Wire Cutting Machine Tools

Large-scale linear rail machine tools and wire cutting machines shine in the high-precision component processing of looms with their unique advantages. For the processing of transmission gears, its advanced CNC system can accurately control the movement trajectory of the electrode wire and achieve high-precision cutting of complex tooth shapes. Through multiple cutting processes, the accuracy and surface quality of the tooth surface can be effectively guaranteed, so that the processed gears can fully meet the DIN 5 level accuracy requirements.

In the processing of special-shaped cams, the high flexibility of the large linear rail machine tool wire cutting machine is fully demonstrated. It can accurately cut along the complex cam profile curve according to the pre-set program. The high-precision wire cutting power supply equipped with it can ensure the cutting efficiency while ensuring that the surface roughness reaches the requirement of Ra value less than ≤ 0.7-1.4 μm, which perfectly solves the problem of special-shaped cam processing.

The outstanding performance of Zhikai CNC

Zhikai CNC focuses on the research and development of CNC equipment, and continuously optimizes the technology of large-scale linear rail machine tools and wire cutting machine tools for the textile machinery industry. Our machine tools use the independently developed ultra-precision CNC system, which has higher computing speed and control accuracy, and can achieve complex trajectory cutting more accurately. In addition, Zhikai CNC has a complete after-sales service system, which responds to customer needs at any time 24 hours a day, 7 days a week, and provides customers with timely and effective technical support and troubleshooting services.

Zhikai CNC's large-scale linear rail machine tools and wire cutting machines are also experienced in cutting other textile machinery parts. Whether it is high-precision shuttle parts or complex heald frame connection parts, high-precision processing can be achieved through our equipment.

"Technology empowers manufacturing, and quality creates the future." Choosing Zhikai CNC's large-scale linear guide machine tools and wire cutting machine tools means choosing to install a powerful "technology engine" for textile machinery manufacturing, making your production more efficient and your products more excellent.