In the field of printing machinery manufacturing, the processing quality of precision parts directly determines the performance and stability of the equipment. As the printing industry's requirements for paper cutter accuracy and efficiency continue to increase, traditional processing methods can no longer meet the manufacturing needs of precision components. The emergence of 400 high-end machine tool wire cutting technology provides a new solution for the processing of precision parts of printing machinery. Today, we take a printing machinery company as an example to discuss the 400 high-end machine tool wire cutting  The application and difficulties of cutting in the processing of precision parts of paper cutters.

Case: Challenges in processing precision parts for paper trimmers

A printing machinery company is a leading domestic manufacturer of paper cutting equipment, and its products are known for their high precision and high reliability. However, as the market's requirements for paper cutter performance increased, the company encountered many processing difficulties during the production process, especially in the manufacturing of some precision parts.

1. Cutting knife holder

The cutting tool holder is one of the core components of the paper cutter. Its function is to fix the cutting tool and ensure the cutting accuracy. The cutting tool holder is usually made of high-strength alloy materials, which require extremely high dimensional accuracy and surface finish. Traditional processing methods are prone to deformation and insufficient precision, while the 400 high-end machine tool wire cutting technology can achieve high-precision cutting and ensure the dimensional accuracy and surface quality of the tool holder.

Processing difficulties:

- The material is very hard, and traditional processing methods are inefficient and cause severe tool wear.

- Extremely high dimensional accuracy is required (error ≤ ±0.00 3 mm).

- Stress and deformation are likely to occur during processing, affecting the stability of the components.

2. Guide rail slider

The guide rail slider is a key component used to control the movement of the cutting tool in the paper cutter. Its surface accuracy and shape accuracy directly affect the accuracy of cutting. The guide rail slider usually needs to be processed into a complex groove structure, which requires extremely high dimensional accuracy and surface finish. 400 high-end machine tool wire cutting technology can achieve high-precision processing of complex grooves and ensure the performance stability of the guide rail slider.

Processing difficulties:

- The groove structure is complex and it is difficult to achieve high precision using traditional processing methods.

- Extremely high surface finish is required (Ra ≤ 0.7-1.4 μm).

- Thermal deformation and stress concentration of materials must be avoided during processing.

3. Transmission gear

Transmission gears are important components for transmitting power in paper cutters. Their tooth profile accuracy and surface quality directly affect the smooth operation of the equipment. Transmission gears are usually made of high-hardness alloy materials. Traditional processing methods are difficult to meet the requirements of high hardness and high precision. 400 high-end machine tool wire cutting technology can effectively avoid material damage and achieve high-precision cutting through non-contact processing.

Processing difficulties:

- High tooth profile accuracy requirements (error ≤ ±0.00 3 mm).

- Requires extremely high surface finish and wear resistance.

- Micro cracks on the material surface must be avoided during processing.

Advantages of 400 high-end machine tool wire cutting

In the above case, 400 high-end machine tool wire cutting technology demonstrated its unique advantages in the processing of precision parts of paper cutters:

1. High precision: It can achieve micron-level processing accuracy and meet the stringent requirements of precision parts.

2. High efficiency: Through the automated control system, production efficiency is greatly improved and labor costs are reduced.

3. Strong adaptability: It can process parts with high hardness and complex shapes, solving the limitations of traditional processing methods.

4. High stability: Advanced cooling technology and stress release process effectively avoid deformation and material damage during processing.

Zhikai CNC: Win trust with R&D and after-sales service

As a leading domestic CNC equipment manufacturer, Zhikai CNC has always been committed to providing customers with high-precision and high-efficiency processing solutions. In addition to 400 high-end machine tool wire cutting equipment, Zhikai CNC has also launched a variety of processing equipment suitable for the printing machinery industry, such as high-precision CNC milling machines, five-axis linkage machining centers, etc., which can meet the processing needs of different precision parts.

The core advantages of Zhikai CNC:

1. Focus on R&D: Invest a lot of resources in technology research and development every year to ensure that our products are always at the leading level in the industry.

2. Improve after-sales service: Establish a nationwide after-sales service network to provide customers with timely and professional technical support.

3. Customized solutions: Provide personalized processing solutions according to customer needs to help customers improve production efficiency and product quality.

Summarize

In the printing machinery industry, the processing quality of precision parts is the core guarantee of equipment performance. 400 high-end machine tool wire cutting technology, with its advantages of high precision and high efficiency, has become an ideal choice for the processing of precision parts of paper cutters. Zhikai CNC provides customers with reliable processing solutions with its strong R&D strength and perfect after-sales service. As an industry expert said: "Precision processing is the soul of printing machinery, and Zhikai CNC is the creator of this soul."

If you are also troubled by the processing problems of precision parts of paper trimmers, you may wish to contact Zhikai CNC. We will provide you with the most professional solutions to help you stand out from the competition!