In the field of textile machinery, the processing quality of high-precision components directly determines the performance and life of the loom. Today, we will reveal how a textile machinery company uses large-scale linear rail machine tools and wire cutting machine tools to process high-precision components for looms, and explore the difficulties in processing these components.

1. Case Customer Product Analysis

High-precision components of looms, such as needles, needle seats, gears, etc., are essential for weaving quality and efficiency. The following are the applications and difficulties of these components in the processing of large-scale linear rail machine tools and wire cutting machine tools:

Knitting needles: Knitting needles are the core components of a loom and require extremely high precision. When processing knitting needles with large linear rail machine tools, the following difficulties need to be overcome:

Precision requirements: The size and shape accuracy of the knitting needles must reach the micron level.

Surface quality: The surface of the needles needs to be smooth to ensure less yarn damage during weaving.

Needle seat: The difficulty in processing the needle seat lies in its complex internal structure and high position accuracy.

Internal structure: There are many special-shaped holes inside the needle seat, which need to be processed efficiently by wire cutting machine tools.

Position accuracy: The hole position accuracy on the needle seat directly affects the installation and use of the needle.

Gear: Gear is responsible for transmitting power in the loom. Its processing difficulties include:

Tooth profile accuracy: The gear tooth profile must be accurate to ensure smooth transmission.

Tooth surface hardness: The gear tooth surface needs to be specially treated to improve wear resistance.

2. Analysis of processing difficulties

High-precision requirements: The high-precision components of looms have extremely high requirements for processing accuracy. Large linear guide machine tools and wire cutting machine tools achieve high-precision processing through high-precision guide rails and precision control systems.

Complex shape processing: The internal structure of the components is complex, and large linear rail machine tools and wire cutting machines have powerful programming functions, which can easily cope with the processing of various complex shapes.

Material characteristics: Loom components are mostly made of special materials, and large-scale linear rail machine tools and wire cutting machines use optimized cutting parameters to effectively improve cutting quality and efficiency.

3. Advantages of Zhikai CNC

Focus on R&D: Zhikai CNC has always been committed to the innovation of wire cutting technology, providing efficient and stable processing solutions for the textile machinery industry.

Perfect after-sales service: Zhikai CNC provides one-stop after-sales service, including equipment installation, commissioning, training, after-sales maintenance, etc., so that you have no worries.

Industry reputation: Zhikai CNC has accumulated rich experience in the textile machinery industry and won praise from many customers.

In addition, Zhikai CNC also recommends the following cutting methods for other parts:

Mould industry: suitable for the processing of various precision moulds, such as stamping moulds, plastic moulds, etc.

Aerospace: Suitable for high-precision parts processing in the aerospace field.

Summarize

Large linear rail machine tools and wire cutting machines play a key role in the processing of high-precision components of looms. Zhikai CNC has become a trusted choice in the industry with its strong R&D strength and perfect service system. As a golden sentence says: "Innovation drives development, and quality creates brilliance." Zhikai CNC will escort your career and create a bright future for the textile machinery industry!