Advantages and application areas of the newly developed medium-speed wire cutting machine
Medium wire cutting is a common metal cutting process that uses a high-speed rotating wire to cut metal materials. This cutting method has the advantages of high efficiency, precision, and flexibility, and is widely used in various fields.
The principle of medium wire cutting is to use the high-speed rotation of the wire and the thermal expansion principle of the metal material. When the wire rotates at high speed, it generates high temperature, and through the principle of thermal expansion, the metal material is partially expanded, and then it is cut by mechanical force. Since the diameter of the wire is very thin, the cutting accuracy is very high, which can reach the millimeter level.
Medium-speed wire cutting is suitable for cutting various metal materials, including steel, aluminum alloy, copper, etc. It can cut metal materials of various shapes, such as flat plates, pipes, profiles, etc. Moreover, medium-speed wire cutting can also cut some materials that are difficult to handle with other cutting methods, such as high-hardness alloy materials and new materials, etc.
Zhikai wire cutting advantages:
1. Its cutting speed is very fast, which can reach 180mm² per minute, greatly improving production efficiency.
2. The cutting accuracy of medium wire cutting is very high, which can reach the accuracy requirement of 0.005mm. It is suitable for some industries with high precision requirements, such as aerospace, automobile manufacturing, etc.
3. Medium-speed wire cutting can also achieve multi-axis cutting, and can perform multiple cutting tasks at the same time, improving production efficiency. Finally, the cutting surface of medium-speed wire cutting is smooth, without burrs and deformation, which improves the quality of the product.
Wire cutting machine application
Medium-speed wire cutting has a wide range of applications. In the aerospace field, medium-speed wire cutting can be used to cut aircraft parts, missile parts, etc.
1. In the field of automobile manufacturing, medium wire cutting can be used to cut automobile bodies, chassis, etc.
2. In the field of electronics and electrical appliances, medium-speed wire cutting can be used to cut electronic components, circuit boards, etc.
3. In the construction field, medium wire cutting can be used to cut steel structures, aluminum alloy doors and windows, etc.
4. In the field of furniture manufacturing, medium wire cutting can be used to cut metal furniture, lamps, etc.
In short, medium-wire WEDM is an efficient, precise and flexible metal cutting process with broad application prospects. With the continuous advancement of science and technology, medium-wire WEDM technology will continue to improve and perfect. Zhikai has also independently developed a cool wire cutting control system with many advanced functions to provide users with a more convenient and efficient operation experience, such as: one-key scrap removal function, while solving the problem of frequent axis shifting to remove scrap when processing concave and convex molds, and inaccurate precision when returning to the original processing point. There are also many advanced functions such as slow wire AR table function, overtravel prediction, automatic vertical calibration, and processing records that can be checked. Zhikai's medium-wire EDM wire cutting machine adopts servo medium-wire technology, which can achieve high-precision cutting processing. Provide better cutting solutions for various industries.
