Processing steps of medium wire cutting!

Medium wire cutting is a commonly used metal processing method that cuts metal materials through high-speed electric spark discharge. The following are the processing steps of medium wire cutting:
1. Design and preparation: First, it is necessary to design according to the requirements of the product and determine the required materials and sizes. Then, prepare the required equipment and tools, including medium wire cutting machine, molybdenum wire, molybdenum wire tension device, molybdenum wire guide rail, molybdenum wire tension adjustment device, etc.
2. Material fixation: Fix the metal material to be processed on the workbench, usually using a clamp or magnetic suction cup to fix the material to ensure its stability and accuracy.
3. Molybdenum wire installation: Install the molybdenum wire on the medium wire cutting machine, ensure that the molybdenum wire tension is appropriate, and adjust it through the molybdenum wire guide rail and molybdenum wire tension adjustment device to ensure the straightness and stable tension of the molybdenum wire.
4. Processing parameter setting: According to the type and thickness of the material, set the appropriate processing parameters, including discharge current, discharge pulse width, discharge pulse interval, etc. The selection of these parameters will directly affect the cutting speed and cutting quality.
5. Processing operation: Start the medium-speed wire cutting machine, introduce the molybdenum wire from the starting point of the material, and start cutting. During the cutting process, the molybdenum wire will be continuously released from the wire reel, and the high temperature will be generated through the discharge on the workpiece, so that the material will be partially melted and evaporated, thereby achieving cutting.
6. Monitoring and adjustment: During the processing process, it is necessary to continuously monitor the cutting quality and cutting speed, and adjust them as needed. If the cutting quality is found to be unsatisfactory, it can be improved by adjusting the processing parameters or the molybdenum wire.
7. Complete the processing: When the cutting is completed, stop the operation of the medium-speed wire cutting machine and remove the processed parts from the workbench. Check the cutting quality and, if necessary, carry out subsequent processing procedures such as grinding and polishing.
8. Cleaning and maintenance: After the processing is completed, clean the medium-speed wire cutting machine and the working area in time to ensure the normal operation of the equipment and the cleanliness of the working environment. Regularly maintain and service the equipment.

Medium-speed wire cutting is a high-precision and high-efficiency metal processing method, which is widely used in aerospace, automobile manufacturing, mold manufacturing and other fields. As a leader and innovator of medium-speed wire cutting technology, Suzhou Zhikai CNC Co., Ltd. continues to promote the improvement and development of this technology. We are committed to providing high-precision and high-quality medium-speed wire cutting solutions, and have won the trust and acceptance of a large number of small and medium-sized enterprise users in the market.