What should I do if the molybdenum wire for wire cutting breaks in the workpiece? [Zhikai CNC professional answer]

When the molybdenum wire breaks in the workpiece, we need to take some measures to solve this problem. Here are some possible solutions:

1. Check cutting parameters:

First, we need to check whether the cutting parameters are correct. Parameters such as cutting speed, cutting pressure and cutting angle may affect the cutting effect of molybdenum wire. If the parameters are not set correctly, it may cause the molybdenum wire to break. Therefore, we need to carefully check and adjust these parameters to ensure that they match the requirements of the workpiece.

2. Check the workpiece material:

The hardness and properties of the workpiece material will also affect the cutting effect. If the workpiece material is too hard or has special properties, it may cause the molybdenum wire to break. Therefore, we need to check the hardness and properties of the workpiece material and adopt corresponding cutting strategies as needed.

3. Optimize cutting path:

The choice of cutting path will also affect the cutting effect. If the cutting path is too complicated or there are too many turns, it may cause the molybdenum wire to break. Therefore, we need to optimize the cutting path and minimize turns and complex cutting actions to reduce the risk of molybdenum wire breakage.

4. Use support device:

During the cutting process, we can use a support device to support the molybdenum wire and reduce its force and vibration. The support device can be a specially designed clamp or bracket, which can effectively reduce the risk of molybdenum wire breakage.

5. Strengthen detection and monitoring:

During the cutting process, we can strengthen the detection and monitoring of the molybdenum wire. By using sensors and monitoring equipment, we can monitor the state and stress of the molybdenum wire in real time, detect abnormalities in time and take corresponding measures to avoid molybdenum wire breakage.

6. Increase the strength of molybdenum wire:

If the molybdenum wire often breaks, we can consider increasing the strength of the molybdenum wire. This can be achieved by selecting a higher strength molybdenum wire material or changing the manufacturing process of the molybdenum wire. Increasing the strength of the molybdenum wire can improve its ability to resist breakage and reduce the risk of breakage.

In short, when the molybdenum wire breaks in the workpiece, we need to comprehensively consider factors such as cutting parameters, cutting tools, workpiece materials, etc., and take corresponding measures to solve this problem. By optimizing cutting conditions, strengthening detection and monitoring, and increasing the strength of molybdenum wire, we can effectively reduce the risk of molybdenum wire breakage and improve cutting results and workpiece quality.

Suzhou Zhikai CNC Technology Co., Ltd. independently develops high-frequency pulse power supply with low molybdenum wire loss. When the machine tool is in normal condition, it can effectively cut 200,000-300,000 square wires (18-17 wires). Welcome to consult Zhikai CNC: 180-1313-1588.