How to compensate for the repair of the wire cutting machine? Wire cutting machine tool supplier [Zhikai CNC]

The wire cutting trimmer is a tool commonly used for metal cutting. It cuts metal materials through high-speed rotating wire. During use, due to the influence of various factors, some errors may occur in the cut workpiece, which requires compensation to correct the cutting error to ensure the accurate size of the cut workpiece. The specific compensation method is as follows:

1. Determine the cutting error:

During the cutting process, the size of the workpiece needs to be measured first, then compared with the design size to calculate the cutting error. The cutting error can be measured by measuring tools (such as calipers) or by using special measuring equipment.

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2. Adjust the cutting path:

According to the size and direction of the cutting error, determine the position and amount that needs to be compensated. Generally speaking, there are two main types of cutting errors: one is that the cutting size is too large, and the other is that the cutting size is too small. For the case where the cutting size is too large, you can compensate by adjusting the cutting path inward; for the case where the cutting size is too small, you can compensate by adjusting the cutting path outward.

3. Adjust cutting speed:

When making compensation, you can also further control the cutting error by adjusting the cutting speed. Generally speaking, the faster the cutting speed, the greater the cutting error; the slower the cutting speed, the smaller the cutting error. Therefore, when making compensation, you can adjust the cutting speed appropriately as needed to achieve better cutting results.

4. Perform a test cut:

After compensation, a trial cut is required to verify the compensation effect. During the trial cut, a piece of material similar to the actual workpiece can be selected for cutting, and then the size of the workpiece cut out of the trial cut can be measured and compared with the design size to determine whether the compensation effect meets the requirements.
It should be noted that compensation is a technical job that requires experience and skills. In actual operation, it is also necessary to adjust and optimize according to the specific situation to achieve the best cutting effect. In addition, the cutting equipment needs to be regularly inspected and maintained to ensure the normal operation and cutting quality of the equipment.
In short, compensation is an important technology for wire cutting in HL. By adjusting the cutting path and cutting speed, the cutting error can be corrected to ensure the accurate size of the cut workpiece. In actual operation, it is necessary to adjust and optimize according to the specific situation to achieve the best cutting effect.

Zhikai medium-speed wire cutting manufacturer provides customized services for wire EDM machines. The pitch compensation function of the self-developed cool-cut software can correct the machine tool accuracy through the laser interferometer to solve the problem of poor machining accuracy encountered by customers. Welcome to consult: 180-1313-1588!