How to adjust the fast wire cutting when machining thicker workpieces

When performing wire cutting, if the thickness of the workpiece is large, we need to take some measures to ensure the quality and efficiency of the cutting. The following are some methods that can help us deal with thicker workpieces:

1. Choose the right thread:

For thicker workpieces, we need to choose thicker wire for cutting. Thicker wire can provide greater cutting force and stability, so as to better handle thicker workpieces.

2. Adjust cutting parameters:

When cutting thicker workpieces, we need to adjust the cutting parameters according to the material and thickness of the workpiece. For example, we can increase the cutting speed and power to ensure that the wire can pass through the workpiece smoothly.

3. Use coolant:

When cutting thicker workpieces, since the cutting process will generate a lot of heat, we need to use coolant to reduce the temperature of the cutting area. The coolant can effectively cool the cutting area and prevent the workpiece from overheating and deformation.

4. Reasonable cutting current

Cutting current is another important parameter that affects the processing effect of high-speed wire cutting. Usually, the cutting current needs to be adjusted according to the cutting speed to achieve the best processing effect. If the current is too large, melting and ablation will occur on the processing surface, thus affecting the processing quality and surface finish. Too small a current will lead to low processing efficiency and long processing time.

5. Use auxiliary clamps:

When cutting thicker workpieces, we can use auxiliary fixtures to fix the workpiece to ensure the stability and accuracy of the cutting. The fixture can provide additional support and fixation, reducing the vibration and deformation of the workpiece.

6. Regular maintenance and care:

For wire cutting machines, regular maintenance and care are very important. Keeping the wire cutting machine in good condition can improve the quality and efficiency of cutting and extend the service life of the equipment.

In summary, when we need to cut thicker workpieces, it is very important to choose the right molybdenum wire, adjust cutting parameters, use coolant, cut in sections, use auxiliary fixtures, and perform regular maintenance and care. These measures can help us handle thicker workpieces and improve cutting quality and efficiency.

Compared with traditional high-speed wire cutting machines, Zhikai high-speed wire cutting machines adopt Zhikai's patented high-frequency technology, with a stable cutting speed of 9000-10000 square millimeters per hour with a large current of 6.5A, and low molybdenum wire loss; no need to use customized cutting fluid, saving use costs; new cool cutting control software, not picky about computers, can communicate with an Internet port, no driver and no installation required. For more information about high-speed wire cutting, please consult Zhikai CNC: 180-1313-1588!