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Briefly describe the power on and off steps and precautions of wire cutting machine tools! [Zhikai CNC professional answer]

News / 09/24/2024

1. Steps for starting up the wire cutting machine:

1. Check the work area:

- Ensure the work area is clean and free of clutter or obstructions to ensure proper operation of the equipment and avoid safety risks.

2. Check the molybdenum wire:

- Check the molybdenum wires to make sure they are in good working condition. If worn or damaged, replace them promptly.

3. Check the cooling system:

- Check the cutting fluid supply system and ensure that the cooling system is operating normally to prevent the equipment from overheating.

4. Check the power connection:

- Check that the power connection is secure and make sure the power cord, plug and socket are not damaged. Avoid electrical failures and safety hazards.

5. Turn on the main power:

- Turn on the main power switch of the wire cutting machine to start the main electrical system of the equipment.

6. Start the control system:

- Start the CNC system and wait for the system to initialize. Usually, the CNC system will display a startup screen or status information.

7. Adjust the position of molybdenum wire and workpiece:

- Use manual control or CNC system to position the molybdenum wire and workpiece to the predetermined processing position to ensure accuracy and safety.

8. Set processing parameters:

- Input or confirm the processing parameters in the CNC system, including cutting speed, current intensity, etc. to meet specific processing requirements.

9. Start auxiliary equipment:

- If there are other auxiliary equipment such as cooling pumps, lubrication systems, etc., make sure they are also in normal operating condition.

10. Manual motion verification:

- Before starting automatic processing, perform manual motion verification to ensure that each axis moves freely and without abnormalities.

11. Security Check:

- Carry out a final safety check to ensure that all protective devices are effective and safety devices such as the emergency stop button are functioning properly.

2. Shutdown steps of wire cutting machine:

1. Stop the cutting operation:

- Before shutting down the machine, make sure all cutting operations have stopped and the molybdenum wire is in a safe position.

2. Turn off auxiliary devices:

- Shut down auxiliary equipment such as cooling pumps, lubrication systems, etc. and ensure they stop running safely.

3. Turn off the main power:

- Turn off the main power switch of the wire cutting machine and disconnect the power supply. This is an important step to ensure the safety of the equipment's electrical system.

4. Shut down the CNC system:

- Turn off the CNC system and wait for the system to completely shut down. Before shutting down, save any important programs or data.

5. Equipment cooling:

- Allow the equipment to cool down before shutting down, ensuring that the temperature of each component decreases gradually.

6. Manual reset:

- Before shutting down, perform a manual reset to reset each axis to its starting position to ensure that the device can move correctly the next time it is started.

7. Clean up the work area:

- Clean the work area and remove the waste and chips generated by machining to ensure safety and efficiency during the next operation.

8. Molybdenum wire maintenance:

- Clean and maintain the molybdenum wire, check the wear of the molybdenum wire, and replace it in time if necessary.

9. Record maintenance information:

- Record the equipment status, maintenance and precautions when shutting down to provide reference for the next operation.

3. Precautions for using wire cutting machine tools:

1. Safe operation:

- Follow the safe operating procedures of the equipment, wear protective equipment and ensure personnel safety.

2. Regular inspection:

- Regularly check all parts of the equipment, including power cord, cooling system, molybdenum wire, etc., to ensure that the equipment is in good condition.

3. Pay attention to the power supply:

- Pay attention to the power connection status when turning the machine on and off to prevent electrical failures.

4. Dust and Waterproof:

- Keep the device clean to prevent dust and moisture from entering the device and affecting its normal operation.

5. Timely maintenance:

- Regularly perform equipment maintenance, including cleaning, lubrication, replacement of wearing parts, etc., to ensure long-term and stable operation of the equipment.


Zhikai's five-axis linkage medium-speed wire EDM machine can realize multi-axis simultaneous processing and cutting of complex surfaces, and can achieve extremely high processing accuracy and surface roughness requirements. It has excellent performance and is easy to operate! For more detailed information, please follow Zhikai CNC!

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