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News / 09/23/2024
How big is the wire cutting stroke? [Zhikai CNC professional answer ]
Wire cutting stroke refers to the distance that the molybdenum wire moves along the workpiece surface during operation in a medium-wire WEDM machine. During the medium-wire WEDM process, the molybdenum wire passes through the workpiece along a predetermined trajectory through the control system to achieve precision cutting. This stroke is usually precisely controlled by a CNC system to ensure the accuracy and precision of the cutting.
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News / 09/23/2024
Optimal pulse width and pulse interval for wire cutting: the key to optimizing processing accuracy!
Introduction : Wire cutting technology, as a high-precision and high-efficiency material processing method, has been widely used in modern manufacturing. Among them, medium-speed wire cutting and high-speed wire cutting are two common types of wire cutting machine tools. The pulse width and pulse interval parameter settings during the processing have an important impact on the processing accuracy and efficiency. This article will focus on the topic of "the best pulse width and pulse interval for wire cutting" to explore the optimization of wire cutting parameters and their impact on the processing process.
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News / 09/23/2024
Detailed explanation of the charging standards for fast wire cutting and medium wire cutting of wire cutting machines
In my country's manufacturing industry, wire cutting is a common high-precision processing method, which is mainly divided into fast-wire wire cutting machine tool processing and medium-wire wire
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News / 09/23/2024
How to generate machining trajectory steps in wire cutting CAD? Wire cutting machine tool manufacturer [Zhikai CNC]
Wire cutting CAD is a commonly used CNC machining technology used to cut flat materials into desired shapes. Generating machining tracks is one of the key steps of wire cutting CAD. The detailed steps of generating machining tracks will be introduced below.
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News / 09/23/2024
What is the reason for the instability of high-frequency current in wire cutting?
1. There are many possible reasons for the instability of high-frequency current in wire cutting. The following are some common reasons: 1. Power supply problem: The power supply of the wire cutting machine may be unstable, causing high-frequency current fluctuations. This may be caused by problems such as unstable power supply voltage, aging power supply lines, or power overload.
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News / 09/23/2024
Why does the wire cutting machine stop when the high frequency is turned on?
Wire cutting is a common metal processing method that uses electric sparks to cut metal materials into the desired shape. However, when using a wire cutting machine for high-frequency cutting, sometimes downtime occurs. Here are some possible reasons why the wire cutting machine may stop frequently: 1. Power supply problem: The wire cutting machine requires a stable power supply to work properly. If the power supply voltage is unstable or the power cord has poor contact, it may cause the machine to stop.
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News / 09/23/2024
Do you know the basic components of wire-cut EDM machines? What are the purchase models?
Zhikai high-speed wire cutting machine uses electrode wire and high-frequency power supply, under the control of CNC system, to perform electric spark cutting on workpieces according to a predetermined trajectory. The machine has good rigidity, stable operation, strong functions, convenient and reliable operation, and is suitable for processing high-precision, high-toughness, difficult-to-process conductive metal molds, complex metal parts and templates. This machine has greatly expanded the processing range of wire cutting machines, targeting plastic steel door and window special-shaped molding molds, aluminum alloy door and window special-shaped molding molds, automotive parts, televisions, washing machines and other household appliance shell plastic molding molds. Widely used in molds, electronic instruments
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News / 09/23/2024
How to adjust the current of medium wire cutting? [Zhikai CNC professional answer]
Medium-speed wire cutting is a common metal cutting method that applies high-frequency current to the workpiece, allowing the current to pass through the molybdenum wire to generate heat, thereby cutting the workpiece into the desired shape. Adjusting the current of medium-speed wire cutting can affect aspects such as cutting speed, cutting quality and cutting cost. The following will introduce how to adjust the current of medium-speed wire cutting.
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News / 09/23/2024
How much is a slow wire cutting machine?
As far as I know, as of September 2021, the price of slow-moving wire EDM machine tools varies greatly depending on the manufacturer, model, specification and configuration. Generally speaking, the price of slow-moving wire EDM machine tools ranges from RMB 300,000 to more than RMB 2 million. The specific price depends on the following factors: 1. Model and specification: Different models and specifications of slow-moving wire EDM machine tools have different processing capabilities and precision. The price of high-performance and large-processing range machine tools is relatively high. 2. Manufacturer and brand: Machine tools produced by well-known manufacturers are usually more reliable and relatively expensive. The price of some machine tools of some internationally renowned brands may be higher, while the price of some machine tools produced by some domestic brands or small manufacturers is relatively low.
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News / 09/23/2024
What is wire cutting fluid? Can it really improve the problem of cutting surface roughness? Beginners must know!
When cutting wires during operation, sometimes the surface finish of the wire cutting will deteriorate. What causes this? First, find the reasons from the following 7 places: 1) The cutting fluid (water-based) has been used for too long and the concentration is not appropriate----re-adjust the water-based ratio and replace the cutting fluid if necessary. 2) Wear of the main wheel and bearing----Observe whether the molybdenum wire shakes during operation and listen to whether there are abnormal sounds in the bearings of various parts to determine whether the bearings or guide wheels need to be replaced. If necessary, please replace them. 3) Incorrect cutting process----Check whether the processing parameters are appropriate and whether the wrong parameters are selected. 4) Deformation of the workpiece---Try to choose materials with good conductivity and less non-conductive impurities, do a good job of heat treatment; pre-process the wire holes; pre-cut to release stress; optimize t
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